DURA® Technology Sdn Bhd
Dura Technology Sdn Bhd.
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(+6) 05-201-6813 / 23
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DURA UBG4000 – 102m Long DURA U Beams Firstly in India For Bridge at Dharampuri 145+635, Maharashtra, India

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1. Project site.
1. Project site.
2. Setting up mould for casting UBG4000 - 102m.
2. Setting up mould for casting UBG4000 - 102m.
3. Ducting setup before casting.
3. Ducting setup before casting.
4. Casting of UBG4000 - 102m.
4. Casting of UBG4000 - 102m.
5. Completed cast of segment.
5. Completed cast of segment.
6. Completed cast of match casting segments.
6. Completed cast of match casting segments.
7. Transportation of segment UBG4000.
7. Transportation of segment UBG4000.
8. Transportation of segment UBG4000.
8. Transportation of segment UBG4000.
9. Casting of abutment.
9. Casting of abutment.
10. Completed abutment and ready for positioning UBG4000 - 102m.
10. Completed abutment and ready for positioning UBG4000 - 102m.
11. Preparation on temporary platform for beam launching.
11. Preparation on temporary platform for beam launching.
12. Preparation on temporary platform for beam launching.
12. Preparation on temporary platform for beam launching.
13. Completed of temporary platform for beam launching.
13. Completed of temporary platform for beam launching.
14. Completed of temporary platform for beam launching.
14. Completed of temporary platform for beam launching.
15.Aligning UBG4000-102m with a temporary staging.
15.Aligning UBG4000-102m with a temporary staging.
16. Aligning each segment.
16. Aligning each segment.
17. Aligning each segment.(1)
17. Aligning each segment.(1)
18. Nine (9) segments assembled.
18. Nine (9) segments assembled.
19.Thirteen (13) nos of UBG4000 segments.
19.Thirteen (13) nos of UBG4000 segments.
20. Completed joint segment (26 nos) of the first beam.
20. Completed joint segment (26 nos) of the first beam.
21. Getting ready for PT of the first beam.
21. Getting ready for PT of the first beam.
22.Post tensioning of first UBG4000-102m.
22.Post tensioning of first UBG4000-102m.
23.Aligning each segment on second beam.
23.Aligning each segment on second beam.
24.Lifting of UBG4000 segment for alignment and post tensioning work.
24.Lifting of UBG4000 segment for alignment and post tensioning work.
25.Positioning UBG4000 segment on trolley for beam assembly.(Second beam)
25.Positioning UBG4000 segment on trolley for beam assembly.(Second beam)
26.Positioning UBG4000 segment onto a sliding trolley.(Second beam)
26.Positioning UBG4000 segment onto a sliding trolley.(Second beam)
27.Completion grouting of tendon for first UBG4000-102m.
27.Completion grouting of tendon for first UBG4000-102m.
28.Completion of post tensioning work on 2nd UBG4000-102m.Girder ready for side shifting.
28.Completion of post tensioning work on 2nd UBG4000-102m.Girder ready for side shifting.
29.Preparing for side shifting for first UBG4000-102m.
29.Preparing for side shifting for first UBG4000-102m.
30.Two unit 150t hydraulic jack used to lift the first girder.
30.Two unit 150t hydraulic jack used to lift the first girder.
31.Preparation for girder side shifting device.
31.Preparation for girder side shifting device.
32.Post tension has been completed.
32.Post tension has been completed.
33.Under going of beam launching and post tension.
33.Under going of beam launching and post tension.
34.Constructing on going on site.
34.Constructing on going on site.
35.Construction on going at site.
35.Construction on going at site.
36.Construction ongoing at site.
36.Construction ongoing at site.
37.Preview.
37.Preview.
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Deck slab of the bridge has been completed.
Project Title

4-LANING OF EXISTING 2-LANING STRETCH FROM DHARMAPURI AT KM. 117.000 TO LONAND- AT KM. 166.400 (PKG-IV) ON MOHOL-ALANDI SECTION (DESIGN LENGTH 49.400 KM) OF NH-965 IN THE STATE OF MAHARASHTRA ON EPC MODE

Project Year

2024

Status

Completed Project

Country

India

GPS Cordinates

18.0042240 N , 74.4090173 E

Structure Type

Major Bridge UHPFRC Beam Composite in Situ Deck Bridge System - Single Span 102.6m

Superstructure Feature

Simply Supported – 8 pieces of DURA® UBG4000-102m, with Cast In-Situ RC Deck

Substructure Feature

RC Pile Piers

Foundation Feature

Twelve (12) Drilled Pile for Each Foundation

Loading Type

IRC Class Loadings

Client

Valecha-SDPL JV, Áyoleeza Consultants Pvt. Ltd.

Consultant

Shirish Patel and Associates

Contractor

VIJAY NIRMAN COMPANY - R.K. CHAVAN INFRASTRUCTURE PVT. LTD. (JV)

Contract Period

1 Years

Indian Consultant

Shinde Developers Pvt. Ltd.

Technology & Proof Consultant

Indian Institute of Science (IISC), Bangalore